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Archive for September, 2007

1950’s Nuclear Accident Remembered by Greenpeace

Sunday, September 30th, 2007

Perhaps the biggest nuclear accident occurred in Russia in 1957. The accident, virtually unknown because of secrecy at the time, wasn’t announced until 1989.

For an AP article about the accident memorial and Greenpeace protest, see:

http://www.iht.com/articles/ap/2007/09/29/europe/EU-GEN-Russia-Nuclear-Accident.php

Security Incident Root Causes

Sunday, September 30th, 2007

For a short article about computer security incidents, see:

http://www.first.org/newsroom/globalsecurity/155335.html

Yes - people have and do use TapRooT® to analyze the root causes of security incidents - even computer security incidents.

Job Posting: GE Looking for a Sourcing Quality Engineer - Heat Recovery Steam Generator - Must Have Root Cause Analysis Skills

Saturday, September 29th, 2007

Opportunity is in Al Madina Al Munawarah, Saudi Arabia.

(more…)

Job Posting: Manufacturing Engineer in San Diego with Root Cause Analysis Skills

Saturday, September 29th, 2007

Salary $65-72K

Must have BS

For more info see:

http://www.mechanicalengineer.com/jobseeker/sSetup.asp?runsearch=1&spJobAdId=120734

Leapfrog Group Reports 52% of Hospitals Responding to its Survey Say They Will Comply with the “Never Event” Pledge

Saturday, September 29th, 2007

What is the “Never Event” Pledge?

If a hospital agrees to the Never Event Pledge, the hospital pledges to:

Apologize to the patient and/or family affected by the never event;
Report the event to at least one of the following agencies: the Joint Commission, a state
reporting program for medical errors, a Patient Safety Organization;
• Perform a root cause analysis, consistent with instructions from the chosen reporting
agency; and,
Waive all costs directly related to the serious reportable adverse event.

Since this seems very reasonable, it seems surprising that more hospitals have not agreed to the pledge.

For the complete press release from the Leapfrog Group about this survey, click on the link below.

(more…)

BBC Reports that post-mortem on 3 dead Viking Islay crew members ‘inconclusive’

Friday, September 28th, 2007

For details see:

http://news.bbc.co.uk/2/hi/uk_news/england/humber/7014566.stm

Friday Joke: Railway Crossing

Friday, September 28th, 2007

This is a different, but not recommended, way to wait at the railway crossing. I can’t imagine how this happened, but it was probably better than getting hit by the train . . .

2577-1

UK Rail Accident Investigation Branch Releases Report on Train/Vehicle Collision

Thursday, September 27th, 2007

The UK Rail Accident Investigation Branch (RAIB) has released a investigation report into a collision between a train and a road vehicle on the M20 overline bridge at Aylesford on 5 February 2007. The report contains six recommendations. For details see:

http://www.raib.gov.uk/publications/investigation_reports/reports_2007/report362007.cfm

Marne Safety Alert - Lifeboat Release

Thursday, September 27th, 2007

Marine Safety Alert 4-07
United States Coast Guard Headquarters
Washington, DC

Hammar Manual Remote Release System Pneumatic Pump Units

An investigation into the circumstances surrounding a recent passenger ship grounding revealed difficulties the crew had in manually deploying the vessel’s liferafts from their mounting cradles.  The liferafts were fitted with individual Hammar Manual Remote Release System (MRRS) pneumatic vacuum pump units.  When the pumps are manually operated a vacuum is quickly and easily created that actuates a corresponding Hammar H20 hydrostatic release unit. In this case a large number of those pumps failed to activate the hydrostatic release units and, ultimately, the crew had to manually cut the liferaft canister lashings.  The crew was able to launch all of the vessel’s liferafts successfully in this manner.

The casualty investigation is not complete and additional recommendations are likely to follow.  However, in the interim, the United States Coast Guard strongly recommends that Hammar MRRS pneumatic pump units, as well as all other survival equipment, be maintained in accordance with the manufacturer’s recommended maintenance schedules.

MRRS pump units are clearly marked in black letters on a yellow background on the cylinder housing, “Lubricate piston every second year.”  The pumps that failed had not been lubricated as required. The malfunctioning MRRS pumps were replaced in kind with new units; USCG inspection showed that the new units operated properly.  Owners, operators, port engineers, inspectors and others involved in vessel safety should ensure that all appropriate steps are taken to properly maintain survival equipment.

Questions or comments regarding this safety alert may be addressed to Mr. George Grills of the U.S. Coast Guard Headquarters Lifesaving and Fire Safety Standards Division at 202.372.1385 or george.g.grills@uscg.mil.

This safety alert is provided for informational purposes only and does not relieve any domestic or international safety, operational or material requirement.

Released by: Office of Investigations and Analysis http://marineinvestigations.us

4-07

Barrick Holds 2-Day TapRooT® Incident Investigation and Root Cause Analysis Course for Miners in Lima, Peru

Wednesday, September 26th, 2007

Last week Steve Swarthout, TapRooT® Instructor, taught a 2-Day TapRooT® Incident Investigation and Root Cause Analysis Course for miners in Lima, Peru. He sent the following picture of people hard at work learning ways to understand and solve problems and improve performance by using TapRooT® …

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Are you interested in having on-site TapRooT® Training for your company? Contact us for a quote and to arrange dates. Dates for 2007 are filling up fast, so don’t wait!

ONLY Prior TapRooT® Course Attendees Can Attend the 1-Day Equifactor®

Wednesday, September 26th, 2007

Courses

KUALA LUMPUR, Malaysia  Nov 2

EDMONTON, Canada Nov 21

NEW ORLEANS Nov 30

LAS VEGAS Dec 12

Save time & money when learning advanced equipment troubleshooting. Prior TapRooT® Course attendees can attend just the last day of a 3-Day TapRooT®/Equifactor® Equipment Troubleshooting and Root Cause Analysis Course to learn Equifactor® for equipment troubleshooting. These skills help you find the root causes of equipment problems and improve equipment reliability. Even non-equipment experts can learn to investigate equipment problems. Plus, take these extras back to work:

Machinery Failure Analysis and Troubleshooting by Heinz Bloch.
• The TapRooT® Software that includes computerized troubleshooting tables.

The book and the software cost $1615 without the course. If you attend this course, you get the book, the software, and the training for only $995.

If your company has a TapRooT® Software network license, you save $400 more (attend for only $595).

Sign up 3 or more people at once and save $100 more.

Learn more about this course at: www.taproot.com/courses

Remember Safety Veterans

Tuesday, September 25th, 2007

Even those intimately familiar with the terrain can make mistakes.

Crew member killed preparing to shoot new Batman film

Tuesday, September 25th, 2007

CNN and the Associated Press report that a special effects technician died when a camera truck, performing a test run, struck a tree. The accident occurred at a racetrack south of London. The UK Health & Safety Executive will be investigation the accident.

For more information see:

http://www.cnn.com/2007/SHOWBIZ/Movies/09/25/film.setdeath.ap/index.html

 Img100 2470 Darkll7Jv3

Accident Aboard Viking Islay Kills 3

Tuesday, September 25th, 2007

 Images News Library Other 2 4608

Associated Press and the BBC report that three crew members employed by Vroon Offshore Services Ltd in Aberdeen, Scotland, were found unconscious in a storage area aboard the rescue vessel Viking Islay. The three men had been working to secure an anchor chain. The vessel had been supporting the Ensco 92 drilling rig on BP’s Amethyst Field in the North Sea.

The ship returned to port in Immingham, Scotland, on Monday and the UK Marine Accident Investigation Branch has started an investigation and root cause analysis.

For more information see:

http://news.bbc.co.uk/1/hi/england/humber/7011856.stm

http://www.maib.gov.uk/latest_news/index.cfm

2008 Summit Info

Tuesday, September 25th, 2007

TapRooT® Summit
Las Vegas
June 25-27, 2008

Plan to attend the 2008 TapRooT® Summit. This once a year summit of performance improvement experts is your chance to:

• Learn best practices;

• Network with people from a variety of industries … people who are facing the same issues that you face;

• Learn the latest advanced improvement technology;

• Be inspired by outstanding keynote speakers; and have FUN!

What do we have planned for 2008? Four of the 5 keynote speakers have been set …

The Doctor of Dreams, Marcia Wieder, will inspire you to achieve your dreams for improved performance at your facility.

200709221508-2

Olympic champion, Nikki Stone, will share the lessons of overcoming an injured back to win the gold in aerial skiing.

Ed Frederick, Board Operator during the accident at Three Mile Island and now a performance improvement professional, will provide an inside view of the TMI accident and explain how it impacted those caught in the turmoil.

Lt. Col. Ralph Hayles, who will share his story of blame after a friendly fire incident during the first Gulf War.

That’s just the start.

Here’s just a sample of the breakout sessions:

• How to Identify Culture Issues When Performing a Root Cause Analysis

• Exelon’s Error Free Performance Tool

• Dr. Chiodo - Changing Behavior by Praising 49 Character Traits

• How to Get and Keep Management Support

• Latest Human Performance Improvement Ideas from the Institute of Nuclear Power Operations

• Dealing with Obstacles that Make Change Difficult

• Advanced Behavioral Management: Developing a Modern Safety Culture

• Is There a Tradeoff Between Process Safety and Industrial Safety?

• Managing the Risks of Change

• Advanced Behavioral Management: Developing a Modern Safety Culture

• Root Cause Analysis of Major Accidents

• The Good, The Bad, and The Ugly: Rating Improvement Programs & Incident Investigations

• What Do Managers Need to Know About Performance Improvement & Root Cause Analysis

• Bringing Safety to the Corporate Board

• What the Corporate Board Needs to Know About Safety

• How to Get & Keep Management Support

• The Human Design Spec - Minimizing Errors While Working in a 24/7 World

• Better Corrective Actions By Using Corrective Action Tools

• Culture Shift Secrets - Changing Systems to Shift Cultures Towards High Performance

• How to Identify Culture Issues When Performing a Root Cause Analysis

• Measuring Performance

• Pursuing Process Excellence - What it Takes to be One of the Best

• Morbidity & Mortality Reviews (Hot Case Rounds)

• Improving Patient Safety & Reducing Risk Go Hand in Hand

• MEDCAS

• Process for Running a Healthcare Root Cause Analysis

• Engineering Methods for Improving Equipment Reliability

• Hienz Bloch Day (a day of knowledge from Heinz and Ken Bloch)

• Maintenance Best Parctices

•  What’s New in TapRooT® Version 5 Software: A User’s Forum

• TapRooT® Software Techniques & Administrator Best Practices

• TapRooT® Version 5 Software Implementation (From Installation to Configuration)

• Trend Analysis Tools in TapRooT® Version 5 Software

ALSO, there will be 7 Networking/best Practices Sessions:

1. Transportation (airlines, air transport, shipping, rail, rapid transit, trucking) (Wednesday morning)
2. TapRooT® Advisory Board (Wednesday afternoon)
3. Manufacturing, Pharmaceuticals, & Food (Thursday Afternoon)

4. Oil E&P (Thursday Afternoon)
5. Refining, Petrochemicals, Chemicals, Plastics, Pipelines,& Terminals (Thursday Afternoon)
6. Mining (Thursday Afternoon)
7. Nuclear/Utility/DOE (Thursday Afternoon)

Another note…

We are planning on having a day (Friday) of special Spanish sessions for our Spanish speaking TapRooT® Users. These will be on Friday from 9:15 - 2:20.

And BEFORE the Summit we will be offering an extensive list of advanced courses, including:

2-Day TapRooT® Incident Investigation
& Root Cause Analysis Course

2-Day Equifactor® Equipment Troubleshooting
& Root Cause Analysis Course

2-Day Advanced Trending Techniques Training

Advanced Equipment Reliability Techniques Training

Advanced Interviewing & Evidence Collection Training

Stopping Human Error Course

Innovation & Creative Solutions

Risk Management Best Practices

Hazard Recognition Best Practices

Getting the Most from Your TapRooT® Software

TapRooT® and FMEA for
Healthcare Root Cause Analysis

So start planning to attend.

The Summit Fee is $995.

A Course and the Summit is $1890. (Save $200)

If you sign up 3 or more for the Course and the Summit the fee is $1690 each. (Save $400 each).

If you want to sign up 10 or more and hold a special company meeting at the Summit, call Mark Paradies or Linda Unger at 865-539-2139 to arrange your meeting and get additional discounts!

That’s all for now but be watching for the Summit web site when it’s ready:

www.taproot.com/summit

Monday Accident & Lessons Learned: BP Texas City Explosion Puts Refinery Safety in the Spotlight

Monday, September 24th, 2007

200709221522

OSHA came under considerable scrutiny after the BP Texas City explosion. The question most commonly asked was:

“Why didn’t OSHA spot the problems that led to the explosion and
stop it before the explosion and the loss of 15 people?”

Also asked was:

“Why didn’t the PSM rule keep this accident from happening?”

That focus on OSHA and the PSM Rule has led OSHA to focus more on refinery safety. Richard Fairfax, Director of OSHA’s Directorate of Enforcement Programs, told a US House of Representatives committee that, before the end of 2008, OSHA would conduct enforcement inspections at all 81 refineries under federal jurisdiction.

Thus refineries should be preparing for these inspections and improving their PSM implementation.

Areas where BP Texas City proved woefully inadequate were incident investigation and corrective action implementation. The accident at the Texas City Refinery was foretold by prior incidents. If these incidents had been addressed by implementing effective corrective actions to fix the incident’s root causes, there would have been no accident. Fifteen lives would have been saved!

If you are at a refinery, how are your programs in this area? Do you need to improve your incident investigation, root cause analysis, and corrective action implementation programs?

The TapRooT® System is used by many US and international refineries to enhance their investigation programs, improve safety, and improve process/ equipment reliability. If you are at a refinery that isn’t using TapRooT®, I’d recommend attending one of our courses to see what you have been missing.

What if you are at a refinery that is already using TapRooT®? You can still improve! One of the reasons that we sponsor the annual TapRooT® Summit is to give TapRooT® Users the chance to learn from the best practices of others and get the most from their use of TapRooT®.

But you can’t learn from the Summit if you don’t attend. What sessions should you attend? (There are so many good ones.) A single refinery probably needs several attendees … at least one for each of the following tracks:

1.  INVESTIGATION & ROOT CAUSE ANALYSIS BEST PRACTICES TRACK
• What’s New in Investigations and Corrective Action
• Investigation Lessons Learned from the Field
• Root Cause Analysis of the Accident at Three Mile Island (exercise)
• FACTS - Computerized Analysis of Fatigue as a Cause of an Incident
• TapRooT® User Best Practices
• Management and Performance Improvement
• TapRooT® User Success Stories from Healthcare & Industry
• Root Cause Analysis of Major Accidents (3 Investigation Presentations)
• Planning Your Improvements

2. CORRECTIVE ACTION PROGRAM BEST PRACTICES TRACK
• Innovative & Creative Solutions
• Evaluating the Effectiveness of Corrective Actions
• Using TapRooT® to Evaluate Common Causes & Extent of Condition
• Better Corrective Actions by Using Corrective Action Tools
• What Do Managers Need to Know About Performance Improvement & Root Cause Analysis
• How to Identify Culture Issues When Performing a Root Cause Analysis
• How to Get & Keep Management Support
• The Good, The Bad, & The Ugly: Rating Improvement Programs & Incident Investigations
• Root Cause Analysis of the Accident at Three Mile Island
• Planning Your Improvements

3. EQUIPMENT RELIABILITY & MAINTENANCE BEST PRACTICES TRACK
• How to Become Best of Class in Equipment Reliability by Maximizing Uptime - Heinz Bloch
• Best of Class in Equipment Reliability: Part II - Heinz Bloch
• Examples of Extreme Equipment Failure Investigations - Ken & Heinz Bloch
• Using TapRooT® to Solve Complex Equipment Problems - Ken Bloch
• Evaluating the Effectiveness of Corrective Actions - Brian Hennesey
• Engineering Methods to Improve Equipment Reliability
• Maintenance Best Practices
• Culture Shift Secrets – Changing Systems to Shift Cultures Towards High Performance
• Planning Your Improvements

4. SAFETY & RISK MANAGEMENT BEST PRACTICES TRACK
• Hazard Recognition: The First Step in Safety & Risk Management
• Dealing with Obstacles that Make Change Difficult
• Managing the Risks Associated with Change
• Root Cause Analysis of Major Accidents
• Advanced Behavioral Management: Developing a Modern Safety Culture
• Panel Discussion - Is There a Tradeoff Between Process Safety & Industrial Safety?
• TapRooT® User Success Stories from Healthcare & Industry
• The Good, The Bad, & The Ugly: Rating Improvement Programs & Incident Investigations
• Bringing Safety to the Corporate Board
• What the Corporate Board Needs to Know About Safety
• Planning Your Improvements

5. HUMAN ERROR REDUCTION & BEHAVIOR CHANGE BEST PRACTICES TRACK
• Exelon’s Error Free Performance Tool
• Human Performance Improvement Research
• Advanced Behavioral Management: Developing a Modern Safety Culture
• The Human Design Spec - Minimizing Human Error While Working in a 24/7 World
• Latest Human Performance Improvement Ideas from the Institute of Nuclear Power Operations
• Character Driven Success - Dr. Beverly Chiodo
• Changing Behavior by Praising the 49 Character Traits - Dr. Beverly Chiodo
• Innovative & Creative Solutions
• Planning Your Improvements

With all the knowledge you bring back to your refinery, you are sure to have one of the best incident investigation, root cause analysis, performance improvement, and corrective action programs in the industry.

Job Opening: Manufacturing Engineer - Waterloo, IA - Needs Root Cause Analysis Skills

Sunday, September 23rd, 2007

Engineer will work in final tractor assembly area to support manufacturing work teams in meeting their safety, quality, delivery and efficiency goals. Daily activities may include, but are not limited to: industrial engineering, ergonomic, quality, and efficiency improvements, and root cause analysis. For more info see:

http://www.hotgigs.com/logged_in/search/index.cfm?profileid=Ji5BPipZLkYiCg%3D%3D&userid=JS5BWixYXlwgCg%3D%3D&id=Ji5BPipZLkYiCg%3D%3D&page=viewsearchresults&Mode=G&override=true

Viva Las Vegas! 3-Day TapRooT®/Equifactor® Equipment Troubleshooting and Root Cause Analysis Course + 2-Day TapRooT® Incident Investigation & Root Cause Analysis Course

Sunday, September 23rd, 2007

200709211707

Do you need root cause analysis training?

Would you like to take a short holiday in early December?

Do you need to learn effective equipment troubleshooting techniques?

Do you like to gamble but you want a sure thing when you investigate incidents or solve equipment problems?

The the:

2-Day Incident Investigation and Root Cause Analysis Course on December 10-11

or the

3-Day TapRooT®/Equifactor® Equipment Troubleshooting and Root Cause Analysis Course on December 10-12

both in Las Vegas, just might be the perfect combination!

For more course info click on the link above.

For course registration and hotel information see:

http://www.taproot.com/courses.php?d=284&l=1

Doctor Questions Staffing and Root Cause Analysis at a Hospital in Australia

Sunday, September 23rd, 2007

The Sydney Morning Herald reported that the head of surgery at Mount Druit Hospital complained about a recent root cause analysis and implied that staffing changes and shortages are a danger to emergency patients. For more information see:

http://www.smh.com.au/news/national/surgeons-fear-hospital-unsafe/2007/09/21/1189881777216.html

BBC Reports Man Burned in Industrial Accident in Telford, UK

Saturday, September 22nd, 2007

For details see:

http://news.bbc.co.uk/2/hi/uk_news/england/shropshire/7006248.stm

GE holds 5-Day TapRooT® Advanced Root Cause Analysis and Equifactor® Course in Taiwan

Saturday, September 22nd, 2007

200709221242

Brian Locker (the instructor in the back row - left - with the red shirt) sent this graduation photo from the 5-Day TapRooT® Advanced Root Cause Analysis / Equifactor® Equipment Troubleshooting Class he just completed for GE in Taiwan.

If you would like to schedule advanced training at your site, click here to contact us.

Amsterdam, Netherlands - 5-Day TapRooT® Advanced Root Cause Analysis Team Leader Course

Saturday, September 22nd, 2007

If you are interested in attending a TapRooT® Root Cause Analysis Team Leader Course in Europe, the course on October 15-19 in Amsterdam is a great opportunity to learn and visit an amazing city.

Mark Paradies (President of System Improvements and one of the co-developers of the TapRooT® System) and Bryce Donaldson will be the instructors for the course.

The course will be held at the Marriott Hotel at Leidseplein Square.

Leidseplein is one of Amsterdam’s popular centers for nightlife, with theatres, cafes, restaurants, cinemas, the casino, the Lido theatre with live entertainment and music centres Paradiso and Melkweg. Street musicians, jugglers, fire-eaters and other performers make the square a lively place.

What else is there to do in Amsterdam. Here’s a link to World Travel’s guide page:

http://www.wordtravels.com/Cities/Netherlands/Amsterdam/Attractions

Hope to see you at the course!

San Francisco 5-Day TapRooT® Advanced Root Cause Analysis Team Leader Course is being held at the Lodge at Tiburon on October 22-26.

Friday, September 21st, 2007

Have you signed up for the 5-Day TapRooT® Advanced Root Cause Analysis Team Leader Course in San Francisco? If so, your in for a treat. You course is being held at The Lodge at Tiburon - a small, freindly hotel in downtown Tiburon.

We’ve used the hotel for over a decade to hold TapRooT® classes and it’s one of my favorite places to teach.

Unfortunately, I’ll miss this class (I’ll be coming back from our Amsterdam course) but Ken Reed and Chris Vallee will be teaching - so your in for an excellent course.

The hotel has information about the area:

Area info

One of my favorite things to do is to take a 40 minute drive out to Muir Wood and visit the giant redwoods.

If you bring your significant other, think about getting a hot tub suite.

If they want something to do during the day, they can take the ferry over to Fisherman’s Wharf. From there you can get a tour of Alcatraz.

If they don’t want to go as far, they can just spend a day or two looking around the shops in downtown Tiburon and walk the San Francisco Bay Trail. Here’s a link to a recent review:

http://www.marinij.com/fastsearchresults/ci_4389996

There are lots of great restaurants within walking distance of the hotel.

Here’s a link to the Tiburon Wikipedia web site:

http://en.wikipedia.org/wiki/Tiburon,_California

If you haven’t signed up for this course yet, there are still a few seats and time to get your travel set. Here’s a link to the page to register for the course:

http://www.taproot.com/courses.php?d=241&l=1

Friday Joke: Hold the Ketchup

Friday, September 21st, 2007

Oh, the difference a condiment can make:

Job Opening: Network Engineer in Kokomo, IA, - Needs Root Cause Analysis Skills

Friday, September 21st, 2007

For more information, click here:

Big Explosions

Thursday, September 20th, 2007

Here’s the video:

Coast Guard Issues Marine Safety Alert After Accident Investigation

Wednesday, September 19th, 2007

September 19, 2007
Marine Safety Alert 3-07 issued by the United States Coast Guard Headquarters, Washington, DC.

SECURING OF WATERTIGHT DOORS WHILE UNDERWAY

This safety alert reiterates the need for vessel operators to ensure that watertight doors are always closed while underway, except when being used for access.  This alert is the direct result of a collision between a 534′ cargo ship and a 166′ offshore supply vessel.  The incident occurred on the Mississippi River, in a restricted visibility situation.  As a result of the collision, the offshore supply vessel capsized and sank - the crew of five was lost.

During the ensuing investigation of this incident, evidence was uncovered that indicated the offshore supply vessel was operating with its watertight doors in the open position.  This is a violation of 46 CFR 174.210(e), which states that the master must ensure that a watertight door is always closed, except when being used for access. Watertight doors are a critical part of a vessel’s subdivision, and consequently a critical part of damage stability considerations, so the importance of keeping these closed is very obvious.  This becomes even more critical on smaller ships, which may only have one or two watertight doors to prevent flooding the entire length of the ship.

Please, keep these doors closed!

The Office of Design and Engineering Standards, Naval Architecture Division (CG-3PSE-2) developed this alert.  Questions pertaining to this safety alert may be addressed to LCDR Tracy Phillips at (202) 372-1373 or Tracy.Phillips@uscg.mil.

This material is provided for informational purposes only and does not relieve any existing domestic or international safety, operational or material requirement.

Released by: Office of Investigations and Analysis
http://marineinvestigations.us

UK Rail Accident Investigation Branch Publishes Two New Reports

Wednesday, September 19th, 2007

The Rail Accident Investigation Branch (RAIB) has released two reports on UK train accidents:

1. A collision at Swanage on 16 November 2006. The RAIB has made two recommendations as a result of their investigation, and three recommendations to address other matters observed during the investigation. See:

http://www.raib.gov.uk/publications/investigation_reports/reports_2007/report352007.cfm

2. A derailment at Epsom on 12 September 2006. The RAIB has made three recommendations as a result of their investigation. See:

http://www.raib.gov.uk/publications/investigation_reports/reports_2007/report342007.cfm

Houston Chronicle publishes more on the settlement of first BP Texas City Refinery explosion trial settlement …

Wednesday, September 19th, 2007

See:

http://www.chron.com/disp/story.mpl/business/5146595.html

Job Opening in Singapore: Service Engineer for Power-One Pte Ltd

Wednesday, September 19th, 2007

The primary function of this position is to provide service and support in Asia pacific region on the failure analysis, risk assessment analysis and root cause analysis. The individual in this position is responsible for a wide variety of service related support functions including, but not limited to, the repair, maintenance on the DC/DC and power electronic products.

For more information see:

http://jobscentral.com.sg/viewSimpleProfile.php?eid=15034&jid=71903

BP Settles First Texas City Explosion Trial Before Going to the Jury

Tuesday, September 18th, 2007

The District Judge Susan Criss informed jurors that their services would no longer be needed. The case they were hearing was settled.

This is the first BP Texas City Refinery explosion case to make it to testimony in front of a jury. And after days of testimony, little that hadn’t previously been discussed in the CSB report was presented at this trial.

The next trials are scheduled for October 22 and November 5. However, BP is working hard to settle all outstanding cases. The cases involving deaths were all settled last year. Four hundred unrelated cases were settled while this trial progressed. The remaining 1200 cases that have not been settled involve injuries and property damage.

According to an article in the Houston Chronicle, there is still an ongoing criminal investigation headed by the U.S. Attorney’s Office in Houston. That investigation began in early 2006 and so far, no charges against the company or executives have been announced.

The plaintiffs in this trial were Scott Kilbert, 48; Rolando Bocardo, 41; Nara Wilson, 44; and David Wilson, 44. All were contractors at the refinery on the day of the accident.

The article said that Kilbert and Bocardo were glad the trial was over because they found it difficult to re-live the tragedy through the testimony.

On the day of the accident, Kilbert was on his way to a 1:30 p.m. meeting in one of the trailers that the explosion destroyed. He was running late and and had not reached the trailer when the explosion occurred. He said:

“I just watched it disappear.”

Asked what he would like to say to BP, Kilbert replied, “You can’t put it in the paper.”

The article says that the Wilsons were disappointed they didn’t get to testify. The article quotes Nara Wilson as saying:

“I didn’t have the chance to speak.”

And David Wilson said:

“I’m disappointed that I didn’t get to look them in the eye and tell them off.”

Combining Multiple Single-User Databases to a Single, Centralized Database

Tuesday, September 18th, 2007

With version 5.1 looming on the horizon, I thought it would be advantageous to re-visit the topic of combining databases in the TapRooT® System Software.  The most important part of this is that you MUST have a multi user license(workgroup or enterprise) in order to receive support for any issues you may have with this.

Read on for instructions on how to export and import your incidents into a centralized database!

(more…)

Interesting “Safety First” History in Wall Street Journal

Tuesday, September 18th, 2007

Cynthia Crossen of the Wall Street Journal wrote an interesting article about the “Safety First” movement that started in the early 1900’s. Sometimes you forget how far we’ve come improving industrial safety until you start looking at the history of industrial accidents.

For example, Cynthia quotes Crystal Eastman author of Work Accidents and the Law (1910) who said:

“Extreme caution is as unprofessional among the men in dangerous trades as fear would be in a soldier.”

She quotes statistic about 11,000 people killed on America’s railroads in 1913 and 2500 deaths in coal mine accidents between 1905 to 1909.

Then she says that in the first nine months of 1915, more than 140 people were killed by cars in Manhattan … but not a single driver was charged with a crime. That year, J. Walter Drake of the National Automobile Chamber of Commerce said that accidents involving cars:

“Call for education, not legislation.”

Cynthia points out in the article that in 1917, the Massachusetts State High Commission said that the cause of increasing pedestrian fatalities was:

“Careless pedestrians”

Always a smart strategy to blame those who were killed (they can’t defend themselves).

When a newfangled safety feature - the fender - was tested using straw dummies and found not to be effective … the inventors suggested that the dummies were insufficient to judge the devices effectiveness. Instead, they suggested using LIVE PEOPLE and having a car hit them going 12 miles per hour!

Yes - things have changed.

Except one thing has NOT changed. At the start of the article, Cynthia asks “Who was to blame for their deaths?” in reference to a 1919 mine disaster that killed 84 miners. We continue to ask that question - WHO IS TO BLAME - today.

Yesterday, I wrote about a bus driver who is facing prison because he ran over two pedestrians. He was unfortunate enough to be living in 2007 rather than 1915. In 2007, a DA has decided that the bus driver is to blame.

Yet, a refinery explodes and kills 15 people and the Chemical Safety Board spends over $2.5 Million investigating the accident and suggests that management is to blame due to budget cutting and poor enforcement of standards and … not a single executive at the company faces any criminal charges.

Why does it seem that there are two rules of law? One for the rich and powerful and one for the “ordinary Joe”?

My belief is that criminalizing accidents won’t cause the change that is needed. This is especially true if the penalties are only applied to those who are least capable of defending themselves - the workers.

Instead, I believe in thorough root cause analysis of accidents and the implementation of proactive improvement programs that include effective human performance improvement initiatives. This is the real, effective strategy to save lives.

If your management or your political representatives are stuck in the early 1900s - blame and training is their only performance improvement tool - now is the time to convince them to CHANGE!

Have them read the Wall Street Journal article and see if they recognize any of their attitudes!

And if you need an outsider to help them see new strategies to improve performance … give me a call.

Mark Paradies
President
System Improvements

Nuclear Plant Guard Shot Himself in the Leg, But “no threat to the nuclear reactor” Says Paper

Tuesday, September 18th, 2007

Foster’s Daily Democrat reports:

“Seabrook Station security staff and police immediately determined the accidental discharge posed no threat to the nuclear reactor or operation of the plant. No one else was injured.

“‘This occurred in the armory, which is nowhere near any of the actual operations,’ said Alan Griffith, spokesman for Seabrook Station. ‘It was really an unfortunate accident.’”

But the good news is that …

“‘As with any situation like this … we’ll be conducting what’s called a root cause analysis to ensure we have a full understanding of what happened,’ Griffith said.”

More Testimony at the BP Texas City Refinery Explosion Trial

Tuesday, September 18th, 2007

Jurors watched video tape testimony of Mike Hoffman, former Group Vice President of Refining & Marketing at BP, at the BP Texas City explosion trial. For coverage by the Houston Chronicle, see:

http://www.chron.com/disp/story.mpl/business/5143244.html

Accident Kills Pipeline Worker

Tuesday, September 18th, 2007

An AP story in Newsday reports that a worker was killed when the sideboom he was operating rolled over down a steep hill. He was somehow thrown from the operators enclosure and crushed by the machine.

Monday Accident & Lessons Learned: When Should an Accident be a Criminal Act?

Monday, September 17th, 2007

Here’s what I took away from a newspaper article:

A bus hits two pedestrians in one of DC’s most dangerous intersections.

The bus driver was in a hurry to make a left turn and cut off another driver.

The bus driver was looking at the car he cut off and didn’t see two pedestrians who were crossing in the cross walk with a green “walk” light.

The bus drivers hits the pedestrians. Both pedestrians die.

QUESTION 1: How much time should the bus driver spend in jail?

This is the sad question you must ask if accidents are criminal acts.

For details about this accident see:

http://www.washingtonpost.com/wp-dyn/content/article/2007/09/07/AR2007090702718.html

http://www.marylandaccidentlawblog.com/2007/09/dc_metrobus_driver_please_guil_1.html

http://www.washingtonpost.com/wp-dyn/content/article/2007/03/19/AR2007031901618.html

A more detailed article about bus safety can be found at:

http://www.washingtonpost.com/wp-dyn/content/article/2007/02/24/AR2007022401561.html

HERE IS HOW REAL LIFE WORKS…

A fired DC bus driver doesn’t have much money. He can’t afford a high priced defense team. He has a public defender. The DA says that he can prove that the bus driver didn’t exercise “ordinary care”. Thus, the bus driver is guilty of negligent homicide.

The bus driver pleads guilty to both counts and faces up to 5 years in prison for each count. The prosecutor says that in return for the guilty plea, he will only ask for 18 months on each count (three years in prison).

According to the paper, this accident was one of eight crashes involving Metrobuses and pedestrians at the same intersection - Seventh and Pennsylvania - in two years. Eight accidents in two years …. Does this sound like it is one bad driver who should go to jail?

Besides the jail time for the driver, the corrective action noted in the paper was:

Metro General Manager John B. Catoe Jr. ordered all 2,400 Metrobus drivers to undergo yearly safety training.

From the Metrobus web site I found the following:

Faced with an FY2008 budget shortfall of over $100 million, Catoe vowed to streamline Metro before asking the Board or customers for a fare increase. Also, immediately upon arriving at Metro, he announced his intention to improve safety within the Authority through a five-year program of cultural change. Catoe’s plan to improve safety will be to analyze safety measures already in place, identify areas that need improvement, generate solutions in weak areas, initiate new safety measures and create a new safety training program for supervisors. The safety enhancements will augment Metro’s existing safety program and place a greater emphasis on system safety for customers and employees.

The more extensive bus safety newspaper article also included this quote:

“Metro officials have known the dangers of the intersection at Seventh Street and Pennsylvania Avenue NW, where Sally Dean McGhee and Martha Stringer Schoenborn were struck by a Metrobus on Feb. 14. That accident was the eighth in two years at that intersection, but previous discussions between city and Metro officials went nowhere.”

“Two days after that accident, District transportation officials installed three new signs on traffic lights for vehicles heading northbound on Seventh Street. ‘Turning traffic must yield to pedestrians,’ the black-and-white signs say. City officials are also considering a left-turn arrow for vehicles turning onto westbound Pennsylvania Avenue, where the two women were killed as they walked in the crosswalk.”

I know a newspaper article isn’t much to go on. We certainly don’t have all the facts about this accident or the pedestrian safety history of this intersection. But what do you think …

Will the jail time for the driver and yearly safety training for other drivers stop the problems at this intersection?

Can more be learned from this accident?

Should 54 year old Victor Z. Kolako - the bus driver - spend three to ten years (or even 3 months) in prison for this accident?

Will the “look for pedestrian” signs make the bus driver’s job easier and keep pedestrians safer?

Is something wrong with the way we improve performance and our justice system?

I’d like to hear your opinions…

Job Opening: Luminant Needs Reliability Engineer in Mt. Pleasant, Rockdale, Tatum and Fairfield, TX. Needs Root Cause Analysis Slills

Sunday, September 16th, 2007

For complete info see:

http://maintenancetalk.com/blog.php/viblog/reliability_engineer_mt_pleasant_rockdale_tatum_and_fairfield_tx/

National Clean Hands Week!

Sunday, September 16th, 2007

See Henry the Hand for more info.

Job Opening in Somerset, UK: Principal Quality Engineer with RCA Knowledge

Sunday, September 16th, 2007

Responsible for the day to day management and focal point of all units returned for investigation including customer escapes, defect investigations and warranty claims. Specialist knowledge of Root Cause Analysis. For more see:

http://www.redgoldfish.co.uk/jsviewjob.asp?jid=228509

Job Opening: Advanced Engineering Manager in Dallas, TX - Responsible for providing support for critical troubleshooting and root cause analysis for technical post launch product support.

Sunday, September 16th, 2007

For more information, see:

http://www.mechanicalengineer.com/jobseeker/sSetup.asp?runsearch=1&spJobAdId=119503

Improving Equipment Troubleshooting in Asia

Saturday, September 15th, 2007

If:

1. You are interested in fixing the root causes of equipment failures.

AND

2. You live or work in Asia.

THEN

3. You should consider the 3-Day TapRooT®/Equifactor Equipment Troubleshooting & Root Cause Analysis Class on October 31 - November 2 in Kuala Lumpur, Malaysia.

Click here for:

COURSE DETAILS

COURSE REGISTRATION

BP Texas City Trial Continues: BP VP Blames 6 Workers for Not Following Procedures as Cause of Blast

Saturday, September 15th, 2007

The Houston Chronicle quoted trial testimony of Pat Gower, BP VP:

“‘There would not have been an event if they had followed the procedures,‘ Pat Gower, regional vice president of BP North America, told jurors in his third and last day of testimony in the first civil trial to emerge from blast-related litigation.”

For the rest of the story on Friday’s portion of the trial see:

http://www.chron.com/disp/story.mpl/business/5136885.html

Blame Gets Press Attention Again

Saturday, September 15th, 2007

From a Thomson Financial story:

“The aircraft accident investigation commission, which is studying the SAS AB Bombardier Dash-8/Q400 aircraft that crash-landed in Denmark on Sunday, will not go as far as the Danish civil aviation authority, SLV, in apportioning blame…”

For the complete story see:

http://www.forbes.com/markets/feeds/afx/2007/09/14/afx4118198.html

Job Opening: Risk Manager at Northwestern Memorial Hospital in Chicago, IL

Saturday, September 15th, 2007

Risk Manager will:

• Collect, review and monitor reported incidents
• Conduct investigations and facilitate root cause analysis
• Investigate potential and actual claims
• Recommend preventive actions and claims management strategies.
• Collaborate with Patient Representatives and other staff to resolve patient complaints
• Assist in preparation of responses to interrogatories and production requests.
• Develop/conduct orientation and other educational programs
• Serve as a resource to staff in areas related to clinical quality and risk management

For more information see:

http://www.job.com/my.job/search/page=jobview/key=13194614/pt=2/r=98/ns=1/f=60/rpp=20/us=467/jsOn=1/

Job Opening: Failure Analysis Engineer with Root Cause Analysis Experience

Saturday, September 15th, 2007

Minneapolis, Minnesota

Honeywell Defense & Space has an opening for a Failure Analysis Engineer responsible for semiconductor failure analysis. They will work closely with customers, the Quality Department, Production Engineering, and Process Engineering to conduct root cause analysis of failures.

For more information see:

http://www.gadball.com/Jobs/Details.aspx?jID=9110216

Kevin McManus (TapRooT® Root Cause Analysis Instructor & President of Great Systems!) Talks About Operational Excellence

Saturday, September 15th, 2007

Click here to listen to Kevin…

Job Opening: Module Mechanical Engineer with BS and Root Cause Analysis Skills

Friday, September 14th, 2007

See:

http://www.mechanicalengineer.com/jobseeker/sSetup.asp?runsearch=1&spJobAdId=119274

BP Texas City Injury Trial Continues

Friday, September 14th, 2007

More testimony was reported in the following article:

http://www.chron.com/disp/story.mpl/business/5134150.html

Car Accident Video

Friday, September 14th, 2007

Will Discipline Fix the CTA’s Problems?

Friday, September 14th, 2007

The main thrust of a comment by Mayor Daley in Chicago seems to be that if you punish enough people, future accidents will be prevented - or so an article in the Chicago Tribune implies…

At a news conference the paper quotes Major Daley saying:

“I don’t manage the CTA, [CTA President] Ron Huberman does. Any time you have an accident, you have an investigation. Then you have the proper penalties for the individual, and discipline, and that’s what they have done. They have allowed this to be thoroughly investigated, and they are not afraid of the outcome. The outcome shows there were deficiencies, and they have corrected it.”

The article states that Huberman, who appeared with Daley at a South Side news conference on an unrelated subject, said that heads rolled after the accident. He is quoted as saying:

“The director in charge of this group has been replaced. The manager in charge of this group has been replaced. The supervisor has been re