site map Root Cause Methodology and Tools for Improved Operations
Home
About TapRooT®
Course Info
Summit Info
Software
Equipment Troubleshooting
Weblog
Store
Support
Contact Us

Archive for the ‘Current Events’ Category

Statistical Analysis of Toyota “Acceleration” Accidents

Tuesday, March 16th, 2010

Megan McArdle wrote an interesting article about the age statistics of the drivers involved in Toyota acceleration accidents. It seems older people (above 60 years old) are much more likely to be involved in an acceleration accident.

She then hypothesizes that this “age discrimination” means that these accidents are driver caused and not “Toyota caused.” Or at least that this is the reason that Toyota did not discover their problems sooner.

Interesting article. See:

http://www.businessinsider.com/a-deep-dive-into-toyota-sudden-acceleration-accident-stats-2010-3

1 person likes this post.

Is “Failure to Test” a “Root Cause”?

Monday, March 15th, 2010


Picture 25.png

The Sydney Morning Herald reported:

Failure to test a cement casing at an oil well in the Timor Sea was a root cause of a blowout that caused Australia’s worst offshore oil spill, an inquiry has heard.

See the article at:

http://news.smh.com.au/breaking-news-national/casing-test-failure-cause-of-oil-spill-20100315-q99q.html

It sure seems like there were many more “root causes” to me and that the analysis should have led to root causes that were much more in-depth. And it would be a big help if there was a SnapCharT® to help identify all of the Causal Factors.

What do you think?

Here’s the March 15 meeting transcript:

http://www.montarainquiry.gov.au/downloads/Transcripts/Transcript%20Montara%20COI_Day%20001_15-Mar-2010.pdf

And here’s the link to the Commission’s web site for more information:

http://www.montarainquiry.gov.au/index.html


Navy CO of USS Cowpens Loses Job After “Drag Racing” Incident - A Lesson in Bad Leadership?

Sunday, March 14th, 2010

The Navy must have changed a lot since I was in it.

Here’s a quote from an Associated Press article printed in Military.com:

A Navy inspector general report said investigators had substantiated that Graf assaulted subordinates (pushing one, grabbing another and once throwing wadded-up paper at another Sailor) and that she regularly verbally abused subordinates by publicly berating them, belittling them and using profane language.

A Navy CO using profane language and berating crew members in public … sounds like the first ship I was on in 1980.

201003141448.jpg

And, of course, assault should never be tolerated. But the female CO, Captain Holly Graf, (pictured above) pushed someone, grabbed someone, and throws a wadded up piece of paper at someone? This hardly seems like serious offenses. But perhaps it does show a lack of judgment. After all, the CO’s job on a ship is quite serious and there needs to be a certain amount of formality and separation maintained to maintain good order and discipline. Grabbing sailors (or officers) and throwing things at them isn’t setting a good example for your crew.

Then there is the drag racing.

I’ve seen two ships line up side by side to run a one mile race. We won! Our nuclear powered cruiser beat a gas turbine powered cruiser.

The AP story said this about the drag race:

One sailor said that during the race, aimed at boosting morale, the McCain got ahead of the Cowpens and began drifting to the left into the path of the Cowpens. Though the report did not question that the race took place, it said the allegation of “hazarding a vessel” was unsubstantiated.”

One sailor said?

If every CO was relived because they swore, had sailors that didn’t like them, or even made occasional judgment failures (grabbed a sailor), we probably couldn’t keep our fleet at sea. But maybe there’s more to this story than what was printed in the Associated Press article?

I decided to look a little further and did a Google search on “Captain Holly Graf”.

WOW! What an eyeful! Lot’s more information was posted on-line about how bad Captain Graf was!

Of course you can’t believe everything you read on-line, but … read the comments at this blog:

http://www.susankatzkeating.com/2010/01/captain-holly-graf-plows-down-whale.html

Then a picture of the “drag race” at this blog site:

http://www.militarycorruption.com/hollygraf5.htm

(Can’t tell if it is photoshopped or not.)

And a legal review of the charges against Captain Holly Graf:

http://admiraltymaritimelaw.blogspot.com/2010/03/navy-inspector-generals-report-on-holly.html

After reading the material available, I would conclude that Captain Graf was an awful person to work for and a terrible leader. The Navy is lucky that no one was killed as a result of her leadership failings. (Having your crew be scared to talk to you is a great way to get a ship into deep trouble.)

But some of the charges seem silly. Guilty of having a Junior Officer play a Christmas Carol on the piano at a Christmas Party at the CO’s house? Or another charge that a Junior Officer walked the CO’s dog willingly? Come on.

But what about Navy leadership? How did she get to such a position of power? Why weren’t her poor leadership traits detected earlier?

Man or woman, I don’t care. Men and women can be great leaders. Or not.

Poor leaders at sea can have dreadful consequences. Our sailors deserve good leadership. Seems like the poor leadership qualities of Captan Holly Graf might indicate a generic problem with the way that leaders are developed and promoted inside the Navy. Certainly this isn’t the first “bad CO” that I’ve heard about. Perhaps a more in-depth analysis is required?

Plenty to dig into when analyzing the root causes (and generic causes) of a poorly led ship.

1 person likes this post.

New DoD Performance Assessment and Root Cause Analysis Czar

Friday, March 12th, 2010

An article in Federal Computer Week says that a Congressional Panel has recommending expanding the DoD Office of Performance Management and Root Cause Analysis.

The office and the new Performance Assessment and Root Cause Analysis (PARCA) Czar, are the result of the Weapons System Acquisition Reform Act of 2009.

To find out more about the recommendations and the role of the new acquisitions PARCA Czar, see the article at:

http://fcw.com/articles/2010/03/10/defense-acquisition-reform-panel-recommendations.aspx

By the way, don’t you just love military acronyms … PARCA Czar … What a hoot!

Pandemic Flu Update from Dennis Osmer

Tuesday, March 9th, 2010

Dear Friends –

While influenza outbreaks appear to be slowing, neither the WHO, nor CDC has declared an end to this pandemic. There are still some areas with widespread influenza activity.

  

NOVEL H1N1

In an overview of flu activity during the 2009-10 flu season that started Aug 30, the US Centers for Disease Control and Prevention (CDC) said pediatric deaths from the pandemic virus are three times higher than the average for the past three seasons. Flu activity peaked on Oct 24, much earlier than the February peaks of the most recent flu seasons. The CDC pointed out that multiple waves were seen during the three most recent pandemics, emphasizing the importance of vaccination. http://www.cdc.gov/mmwr/preview/mmwrhtml/mm5902a3.htm?s_cid=mm5902a3_x

Though older people appear to have some immunity to the pandemic virus, the US Centers for Disease Control and Prevention learned of several outbreaks at nursing homes, detailing three in Morbidity and Mortality Weekly Report (MMWR). They occurred during the fall before the vaccine was widely available, and infections in healthcare workers were documented at two of the facilities. Infection control steps and antiviral prophylaxis seemed to slow flu spread. http://www.cdc.gov/mmwr/preview/mmwrhtml/mm5903a3.htm?s_cid=mm5903a3_x

            A new study is shedding light on the immune response of the elderly to H1N1. This study demonstrates that in Finland, individuals born between 1909 and 1924 and to a lesser extent those born between 1925 and 1944 have pre-existing humeral immunity against the 2009 pandemic H1N1 influenza A virus.

·   Ninety-six per cent of individuals born between 1909 and 1919 had antibodies against the 2009 pandemic influenza virus.

· Those born between 1920 and 1944, the prevalence varied from 77% to 14%.

· Most individuals born after 1944 lacked antibodies to the pandemic virus.

http://www.eurosurveillance.org/ViewArticle.aspx?ArticleId=19478

H5N1

During 2009, 73 laboratory-confirmed cases of human infection with highly pathogenic avian influenza A (H5N1) virus were reported to WHO from 5 countries. The 73 laboratory-confirmed cases of H5N1 virus infection were reported from Cambodia (1 case), China (7), Egypt (39), Indonesia (21) and Viet Nam (5); all of these countries reported human cases of H5N1 previously. Circulation of highly pathogenic H5N1 virus in poultry is considered to be endemic in these countries.

With almost double the number of human cases of H5N1 reported in 2009 compared with 2008, and with continuing circulation of the virus among certain poultry populations, it is clear that H5N1 remains a concern for both animal health and public health. http://www.who.int/wer/2010/wer8507.pdf


Picture 24.png


VACCINE

            Given signs that the pandemic H1N1 virus will continue its dominance over other flu strains, the World Health Organization (WHO), CDC, FDA, etc. have recommended adding the pandemic strain as the H1N1 component of the seasonal flu vaccine for the Northern Hemisphere’s next flu season. Additionally, they have also changed the other influenza A strain, replacing the Brisbane H3N2 component with a Perth H3N2 strain. The influenza B component (changed last year) remains the same.The recommendation for next season’s vaccine:

·   A/California/7/2009 (H1N1)-like virus

· A/Perth/16/2009 (H3N2)-like virus

· B/Brisbane/60/2008-like virus.

The Advisory Committee on Immunization Practices (ACIP) voted to expand the recommendation for annual influenza vaccination to include all people aged 6 months and older. The expanded recommendation is to take effect in the 2010 – 2011 influenza season. The new recommendation seeks to remove barriers to influenza immunization and signals the importance of preventing influenza across the entire population. The vote took place against a backdrop of incremental increases in the numbers and groups of people recommended for influenza vaccination in years past, and lessons learned from the world’s still ongoing first flu pandemic in 40 years.

http://www.cdc.gov/vaccines/recs/acip/

OTHER

            In an effort to maintain the nation’s supply of drugs and other medical products in the event of a pandemic or other emergency, the US Food and Drug Administration (FDA) recently issued guidance to help pharmaceutical companies plan for high absenteeism rates. It focuses on “medically necessary products” such as antivirals and details what the FDA could do to help protect the supply. The guidance is also aimed at companies that make the raw materials and components used in the products. http://www.fda.gov/downloads/Drugs/GuidanceComplianceRegulatoryInformation/Guidances/UCM196497.pdf

College students living in dorms reduced their risk of influenza-like illness (ILI) at the peak of the flu season by wearing surgical masks a few hours a day and practicing good hand hygiene, say researchers from the University of Michigan. There have been many studies that point out the effectiveness of masks, hand hygiene & social distancing as very effective tools. http://www.cidrap.umn.edu/cidrap/content/influenza/general/news/jan2210masks.html

     

COMMENTARY

                        As the H1N1 pandemic vaccine becomes available in your area, I urge you to get it – for yourself, your family & your community. In the meantime, continue to practice good hygiene and social distancing.

Stay safe

Best regards

               Dennis

Dennis Osmer
Environment, Health, Safety,
& Emergency Management
www.LinkedIn.com/in/dennisosmer
HSE-exec@charter.net
678-421-4452

Upcoming Conferences and Presentations

Monday, March 8th, 2010

I wanted to take just a moment and share with you some some upcoming events:

I will be giving a talk “Advanced Root Cause Analysis in Investigations and Audits” at the International Conference in Mining Safety and Security in Lima, Peru on March 25.

Mark, Mhorvan, and Alan will be exhibiting at the IOSH Conference in Glasgow, Scotland on March 24-25.

Chris will be exhibiting at the Aviation Human Factors Conference on March 31-April 1.

Linda, Mhorvan, and Alan will be exhibiting at the UK Safety and Health Expo in Birmingham, England on May 11-13.

Chris and I will be exhibiting at the ASQ World Conference on Quality and Improvement in St. Louis on May 23-25.

Mark, Linda, Ken, and I will be exhibiting at the VPPPA Conference in Orlando on August 23-27.

I will be presenting “Making the Business Case for Safety” and “Safeguards; Raising the Bar on your Worksite Analysis Programs” at VPPPA, exact dates to be determined.

And don’t forget the TapRooT®  Summit!!

1 person likes this post.

Medical Checklists: Peter Provonost on CNN

Monday, March 8th, 2010


We discussed the use of checklists in the medical industry in a previous blog entry.  Yesterday, CNN’s Sanjay Gupta interviewed Dr. Peter Provonost, a medical researcher at Johns Hopkins University.  He was selected in 2008 as Time Magazine’s Top 100 Most Influential People.  He had a great discussion on the use of checklists in medical industry, specifically hospitals.  He mentioned a statistic that there are over 30,000 preventable deaths each year in the US due to inadvertent infections that could be mitigated by the use of simple checklists.  He said that consistent use of checklists in the medical industry would save more lives than any other single medical therapy currently being developed.  Quite a statement!  Something as cheap and as inexpensive as implementing simple checklists could save more lives than many of the more expensive therapies now under development.
What do you think?  With so much research indicating the benefits of checklists, why have they not yet come into widespread use?

2 people like this post.

UK Rail Accident Investigation Branch Releases Report on Derailment of a Docklands Light Railway Train, Near West India Quay Station

Thursday, March 4th, 2010

Picture 23.png

See:

http://www.raib.gov.uk/cms_resources.cfm?file=/20100304_R032010_West%20India%20Quay.pdf

Cruise Ship Hit By “Giant” Waves - Two Passengers Killed

Wednesday, March 3rd, 2010

CNN reported on “giant” waves (26 feet / 9 meters tall) hitting a cruise ship unexpectedly.

Waves 26 feet tall don’t seem “giant” to me. Especially when they were traveling in 45 knot winds.

When I was aboard the USS Arkansas we were steaming at 30+ knots in 15 foot seas off North Carolina when we were hit by a 50+ foot tall rouge wave. It did millions of dollars of damage to the ship but no one was injured.

Big waves shouldn’t be unexpected in high winds.

2 people like this post.

Captain Skully Sullenberger (Miracle on the Hudson Pilot) Retires fron US Airways

Wednesday, March 3rd, 2010

201003031836.jpg

CNN reports that Captain Chesley “Sully” Sullenberger, the pilot who landed a disabled passenger plane on New York’s Hudson River in 2009, piloted his last flight for US Airways on Wednesday.

Did you know that his co-pilot, Jeff Skiles, will be one of the Keynote Speakers at the 2010 TapRooT® Summit in San Antonio, Texas?

Jeff will be the closing speaker so be sure to book your flight to stay until the end of the Summit.

Even better yet, plan to stay and play in the Charity TapRooT® Golf Tournament and then maybe even stay over the weekend and enjoy all the good times that San Antonio and the Riverwalk have to offer.

Monitoring Airline Cockpit Conversations: The Debate Begins

Wednesday, March 3rd, 2010


NTSB reviews of recent airline accidents have found a common thread:  flight crews were violating the “sterile cockpit” rule by talking about non-flight related topics when below 10,000 (see article here).  The NTSB has recently asked to be allowed to routinely monitor the cockpit voice recorders which are already installed in all commercial aircraft.  They want to sample those recordings to see if there is a real problem.  http://www.usatoday.com/news/nation/2010-02-23-recorders_N.htm.

Is this a big deal?  In the U.S. Navy, the submarine force has the same sterile cockpit rule for their nuclear watchstanders (we said that the maneuvering room had to remain “inviolate”).  We were not allowed to talk about non-work related topics for our entire 6-hour watch.  This was enforced by having an officer supervising 3 enlisted operators (because, of course, the officer would never violate the rule!), plus we had random checks by senior supervisory personnel to ensure we were all following the rule.  Like Rickover said, “Expect what you inspect.”

Is this a reasonable requirement to check on compliance with standards, or is this an unwarranted intrusion into the workplace? 
Will the new policy make a difference?
What unintended consequences can you think of that could occur by instituting this new policy? 

I look forward to your discussion!

http://bit.ly/9IxYXl

2 people like this post.

Monday Accident & Lessons Learned: Chief Dies After Electrical “Accident” on the Aircraft Carrier USS Romald Regan

Monday, March 1st, 2010

The Associated Press reported that Chief Electrician’s Mate John G. Conyers suffered a severe electrical shock and was later pronounced dead at Sharp Coronado Hospital.

The AP reported that the Chief was conducting “routine work” when he was killed.

Normally, Chiefs are supervising, not performing, work. And there is nothing “routine” about working with electricity aboard a ship. Complacency (routine) with electricity on a ship is a deadly combination.

One of my early shipboard jobs in the Navy was being the Electrical Division Officer aboard USS Arkansas (a nuclear powered cruiser). One of the first “performance improvement” programs I ever attempted was to re-instill respect for electricity and get 100% compliance with our lock-out/tag-out program to isolate and check dead all sources of voltage during electrical maintenance work.

People who work with any hazard (for example, electricity), tend to become complacent over time. I’m not sure if this happened on the USS Ronald Reagan, but it certainly is a problem that every manager/supervisor who supervises people who work with a hazard has to confront head-on.

Also, supervisors can frequently be tempted to do work and even take shortcuts to get a job done. This takes them out of their roll to supervise a job and make sure it is done safely and puts them into a dangerous situation where no one is looking over their shoulder to make sure the job is done safely. Once again, I have no evidence that this happened aboard the USS Ronald Reagan, but I’ll be interested in what the eventual accident report has to say.

What can we learn from this fatality BEFORE the investigation is even completed?

First, TapRooT® Users would be getting a complete picture of WHAT happened before they started analyzing WHY it happened. As you can see from my background, there are several problems that I would automatically look for. But, TapRooT® requires the investigator to look at the evidence first before starting the root cause analysis. They have to have a good, complete, accurate, detailed SnapCharT® before they identify the accident’s Causal Factors and find each Causal Factor’s root causes.

Second, TapRooT® Users have a systematic root cause analysis technique, called the Root Cause Tree®, that helps them be sure to check for the many different potential root causes of a problem (Causal Factor). The tree helps guide them to areas they may not have thought of to investigate before. It helps the investigator get beyond blame to find real, fixable root causes that, when fixed, can prevent future accidents.

Third, once the root causes are identified, TapRooT® has a module called the Corrective Action Helper® that helps the investigator develop effective corrective actions. This helps the investigator and management develop corrective actions that might be “outside the box” as far as their experience with corrective actions is concerned.

If you are a TapRooT® User, you have already learned these lessons (but it is good to have them reinforced).

If you are NOT a TapRooT® User, get to a TapRooT® Course NOW! Investigating smaller accidents, incidents, and near misses, as well as using the TapRooT® techniques proactively, can help you avoid major accidents and keep your employees safe.

For more TapRooT® information, including success stories from TapRooT® users, see:

http://www.taproot.com/about.php

And for more information about TapRooT® Courses, see:

http://www.taproot.com/courses.php

3 people like this post.

Corporate Manslaughter Trial Delayed

Monday, March 1st, 2010

The first trial under the new UK Corporate Manslaughter Act started last Tuesday. But on Friday after hearing legal arguments from both sides, the judge adjourned the trial for 18 weeks while the owner of Cotswold Geotechnical Holdings, Peter Eaton, underwent “urgent and intensive” medical attention.

Peter Eaton faces a life sentence in prison and his company faces an “unlimited” fine if convicted.

The charges stem from a tench collapse that killed Alex Wright. Alex was taking a soil sample at the bottom of a trench when it collapsed and suffocated him.

3 people like this post.

CSB Statement Questions “Gas Blow” Process Used at Kleen Energy

Thursday, February 25th, 2010

Here is a statement from Don Holmstrom, Investigations Supervisor, at the US CSB…

Good morning I am CSB Lead Investigator Don Holmstrom; thank you for coming to this CSB news conference. The Chemical Safety Board is an independent federal agency that investigates and reports to the public on the causes of major chemical accidents at industrial sites across the country. The CSB is headed by five board members appointed by the president and confirmed by the Senate. The CSB’s reports and safety recommendations to Congress, federal and state regulators, and industry are widely followed and applied throughout the United States. Our mission is to prevent disastrous accidents of the kind that occurred here less than three weeks ago.


The safety issues raised by this accident are not limited to Connecticut. These issues are larger than any particular company, facility, or individual. The U.S. has embarked an ambitious construction effort for new natural gas power plants. Thousands and thousands of workers across the country will be involved in constructing these plants. The safety of these workers and the nation’s energy independence are at stake as these gas-fired plants are built over the next 20 years.

The CSB has a team of ten here investigating at the Kleen Energy accident site. On behalf of all of us at the CSB, we extend our deepest condolences to the families of Ronald Crabb, Peter Chepulis, Raymond Dobratz, Kenneth Haskell, Christopher Walters and Roy Rushton. The goal of the CSB investigation is that terrible accidents like this will not happen again and that no families will suffer such tremendous losses in the future.

The CSB team arrived at the site on February 8th. Since that time, the CSB team has conducted a large number of interviews, reviewed documents, and closely examined the accident site on numerous occasions. We appreciate the outstanding cooperation from the workers at this facility, who despite living through such a horrible ordeal have provided valuable information to CSB investigators.

This accident occurred during a planned work activity to clean debris from natural gas pipes at the plant. To remove the debris, workers used natural gas at a high pressure of approximately 650 pounds per square inch. The high velocity of the natural gas flow was intended to remove any debris in the new piping. At pre-determined locations, this gas was vented to the atmosphere through open pipe ends which were located less than 20 feet off the ground. These vents were adjacent to the main power generation building and along the south wall. The open pipe ends are visible here in the photographs.

You can actually see the high-pressure gas venting out of one of these open pipe ends in this photograph taken a short time before the accident on February 7.

201002251620.jpg

This cleaning practice is known within the natural gas power industry as a “gas blow.” Industry personnel have indicated to CSB investigators that gas blows are a common practice during the commissioning of new or modified gas pipes at their facilities.

CSB investigators have reviewed gas utility records for the morning of the accident. These records together with written pipe cleaning procedures and witness testimony confirm that the gas blows occurred intermittently over the course of the morning. At the same time that gas blows were underway, there were potential ignition sources present in the surrounding area, including inside the power plant building.   There were many construction-related activities underway inside the building.

Determining the exact ignition source is not a major focus of our investigation at this point. In most industrial worksites, ignition sources are abundant and efforts at accident prevention focus first and foremost on avoiding or controlling the release of flammable gas or vapor.

Initial calculations by CSB investigators reveal that approximately 400,000 standard cubic feet of gas were released to the atmosphere near the building in the final ten minutes before the blast.

That is enough natural gas to fill the entire volume of a pro-basketball arena with an explosive natural gas-air mixture, from the floor to the ceiling.

This gas was released into a congested area next to the power block building. This congested area likely slowed the dispersion of the gas. The gas built up above the lower explosive limit of approximately 4% in air and was ignited by an undetermined ignition source.

In the days since the accident, companies and safety regulators from around the world have contacted the CSB asking about the circumstances of this devastating accident. Some companies, including a power plant here in the region, indicated that they themselves have been planning similar gas blows as part of commissioning pipes in the very near future.

A major focus of the CSB investigation is to determine what regulations, codes, and good practices might apply to these gas blows. To this point, no specific codes have been identified, but we are continuing our research.

In the meantime, we strongly caution natural gas power plants and other industries against the venting of high-pressure natural gas in or near work sites. This practice, although common, is inherently unsafe.

The CSB is investigating possible alternatives to this practice, including the use of air, steam, nitrogen, or water or the use of combustion devices to safely destroy the gas. Combustion devices like flares can safely burn up flammable gas or vapor, preventing the possibility of an explosion.

Recommending safer alternatives will be a primary focus of the CSB investigation as we move forward.

Just three days prior to this tragic accident, the Chemical Safety Board recommended changes to the National Fuel Gas Code to prevent disastrous explosions involving gas purging. We note with great appreciation that just yesterday, at a meeting in San Francisco, the NFPA panel responsible for the fuel gas code voted to move forward with the CSB’s recommendations to make purging practices safer at work sites across America. These provisions will apply at hundreds of thousands of facilities, once fully adopted.

The type of purging described in that code is different from the gas blows used in the power industry, and power plants remain exempt from the national fuel gas code. However, gas purging as defined in the code has certain similarities to gas blows, in that gas is applied at one end of a pipe and gas is intentionally vented at the other end to the atmosphere.

There is an underlying common theme among the tragic accidents at Kleen Energy, the ConAgra Slim Jim plant in North Carolina, the Ford River Rouge power plant in Michigan, the Hilton Hotel in San Diego, and many other purging-related accidents. Companies must ensure that flammable gases are not vented into close proximity with ignition sources and workers. That is a vital safety message from all these tragedies.

We encourage the gas power industry to closely study the very positive actions recommended by the NFPA and the American Gas Association committees yesterday. The CSB investigation will focus on determining what permanent changes in standards or practices are needed to prevent future accidents involving gas blows.

Thank you for attending this morning and we will be happy to answer questions from members of the media. Please state your name and affiliation with your questions.

International Conference in Mining Safety

Thursday, February 25th, 2010

The International Conference in Mining Safety/Security will be held in Lima, Peru, on March 24-26.  If you plan to attend, please come hear my presentation on the 25th at 10:00.  The presentation is entitled “Advanced Root Cause Analysis in Investigations and Audits.”  After the presentation, come say hello.

You will also have the opportunity to get yourself a famous TapRooT® Spin-A-Cause®!  (first come first served, supplies limited).

For more information on the conference, click HERE.

UK RAIB investigates the derailment of a passenger train at East Langton

Wednesday, February 24th, 2010

For more info, see:

http://www.raib.gov.uk/publications/current_investigations_register/100220_east_langton.cfm

2 people like this post.

Oroville Dam Maintenance Shortcut Causes Injury and $140,000 Cal-OSHA Fine

Wednesday, February 24th, 2010

The Mercury News reported that Cal-Osha fined the Department of Water Resources $140,000 after an accident caused by failing to replace an energy dispersion ring in a valve (the report said that they didn’t have time to replace the ring because of the upcoming season) and failure to inspect/maintain a steel wall for 40 years.

Does your facility have standards for maintenance and repairs?

What happens when a part related to safety isn’t available?

Who makes the decision what to do?

Has becoming “Lean” created spare parts shortages?

What old equipment needs safety inspections to make sure that wear or corrosion hasn’t made it unsafe?

Can you answer these questions for your facility?

5 people like this post.

Judith Hackitt, Chair of the UK Health and Safety Commission, warns … “Be afraid…”

Tuesday, February 23rd, 2010

Picture 13.png

I saw an interesting article at nuclearmatters.co.uk about a speech given by Judith Hackitt discussing the potential to have process safety accidents with multiple fatalities because of short-term business pressures. I thought it was a good speech that the article was based on, but that there were a couple of inaccurate impressions that needed to be corrected. So I left this comment:

I like Judith’s statement but there two slightly incorrect facts in her comments …

1) Judith said: “… lack of injuries and near misses is no guide whatsoever that all is well in process safety terms…”

BP Texas City DID NOT have a good safety record.

They were killing people almost every year. They may have kidded themselves into believing that they were improving safety (a little under-reporting can go a long ways) but they had an unacceptable rate of fatalities. These fatalities were proof that something was wrong.

Also, they had previous process safety incidents and near-misses on the very process that exploded that indicated problems and that were not corrected.

Thus, at least for BP Texas City, they should have seen this accident coming and prevented it. They had warnings. All they had to do was listen, find the root causes, and act.

2) Judith said: “Short-term business pressures drove BP to cut capital expenditure at its Texas City plant by deferring projects and failing to monitor the subsequent impact of this. This had a dramatic impact on the repair and maintenance programme at the site and was a significant factor in the catastrophic explosion in 2005.”

The cost cutting at the Texas City refinery was not short term.

It started before BP bought the refinery. BP should have known that they would have to INCREASE spending to make up for cuts prior to the Amoco sale to BP. Instead, BP continued to cut spending right up until the accident. That makes it five, six, or perhaps even seven years or more of underfunding safety and maintenance.

The Texas City refinery under Amoco/BP had backlogged safety corrective actions that were a decade past due when the accident occurred. Therefore, this was not just a one or two year budget cut problem. It was historical underfunding of a high risk process. Short-term business pressures may have caused this underfunding in any one year but the impact was long-term and establish a culture of shortcuts and a “make it work” mentality.

Reasonable management should have been able to see that this game of process safety Russian roulette can’t go on forever. Eventually, someone has to “pay the piper.”

The fact that management can get away with underfunding safety and maintenance for several years without an accident is what makes taking shortcuts so tempting. This is especially true when managers are quickly promoted so that they don’t stick around to see the impact of their business decisions on performance at a complex facility (like the Texas City refinery). The wrong lessons (we can cut costs without noticeable impact) are reinforced as the market (and benchmarking surveys) rewards those with the highest production and the lowest costs. Management is not required to understand or face the long-term impact of their decisions.

Therefore, I still believe that many executives have not learned the lessons that:

1) You must work diligently to learn from your experience (they think Texas City was a surprise when it should not have been a surprise).

2) There is a point below which you should not cut the budget on a high-risk enterprise.

You must have strict standards that can’t be compromised and you have to say, “No - We won’t continue to operate without support for these safety initiatives.”

If management (especially senior management and corporate boards of directors) fails to learn these lessons and continues to operate high risk facilities as if they were any standard manufacturing plant, we (society) are doomed to see accidents with causes like those that caused the explosion at Texas City again.

Lest one thinks that this is only a problem for refineries and chemical and oil industry facilities, look no further than the Davis-Besse reactor vessel hole for a near-miss that was only prevented by the regulator saying “No” to a utility request to cut inspection requirements again.

No high hazard industry is immune to the temptation to get buy with less and the failure to listen to the warnings of operating experience.

Best Regards,

Mark Paradies

What do you think?

Has management learned the budget and operating experience lessons from Texas City?

Have they established strict standards and drawn a funding line that can’t be crossed?

Are they interested and actively promoting analysis of operating experience, advanced root cause analysis, and prompt implementation of corrective actions?

Or have things gone back to business as usual?

After all, the five year anniversary of the Texas City refinery explosion is just around the corner.

3 people like this post.

Monday Accident & Lessons Learned: Two Die In Trench Collapse

Monday, February 22nd, 2010

I don’t usually post all the construction fatalities that happen in the US (or the world). Why? There are just too many.

But here is a link to a recent Fox News story about a double fatality cause by a trench collapse.

These don’t have to happen. We know how to stop these fatalities. No new science needs to be invented. Each trench collapse fatality is a needless loss of life.

Here’s a video demonstrating a collapse…


And here’s a trench cave in that occurred while an Oregon OSHA Inspector was filming…


Luckily the man “in-the-hole” was not killed in the second example. But many are not as lucky.

Back in 2003, I wrote an article called “Stop the Sacrifices.” It was an emotional appeal to the construction industry to stop these needless deaths. It caused a lot of controversy.

Perhaps the construction industry has improved since them. I know that some companies have. But others continue to put peoples’ lives at risk by promoting shortcuts (or at least turning a blind-eye to their workers’ taking shortcuts) and not promoting best practices to keep people safe.

If you are responsible for construction work and trenching, take a moment to review what you are doing to keep workers safe. A new sewer line or a broken water pipe isn’t worth someone’s life.

If you would like to learn more about best practices to improve safety, consider attending the 2010 TapRooT® Summit. The Safety & Risk Management Track has these Best Practice Sessions that will give you ideas to improve performance:

Improving Incident Investigation & Safety in the BW Fleet

Communicating with Management About Risk

Ahead of the Law: OSHA Enforcement Problems & Solutions

Using TapRooT® for Regulatory Compliance

How Does Your Corporate Culture Effect Your Investigations?

Advanced Ideas for Corrective Actions

Be a Safety STAR: How a VPPA Program & TapRooT® Can Be Combined for Excellent Safety Performance

Quality In Life & Work

Planning Your Improvements

Go to the Summit web site to see all the schedules for all the Best Practice Tracks and see which track will help your company’s performance the most.

4 people like this post.

Have you seen the fantastic Version 5 TapRooT® Software?

Thursday, February 18th, 2010

I thought I’d give everyone a peek at what we can all expect to see at TapRooT® Courses in the near future.  The screenshots I’m showing you are what is available RIGHT NOW in the Enterprise version 5.1.4 of the TapRooT® network software.

The software is based on Internet Explorer, so you can see how we’ve progressed to state-of-the-art web-based tools.
This is the landing page:


This screen is customized for each user.  It will show you all of YOUR investigations (those on which you are a Team Leader or a Team Member).  Everyone’s landing page will be slightly different, showing only those investigations that you are working on.

Once you start the investigation, the software will guide you through the 7-Step TapRooT® process.  The main page you’ll use for each investigation looks like this:


This page allows you to view any techniques you’ve been using in this investigation, and allow you to start a new technique with the click of a button.  Everything flows from the 7-Step Process.

Need a SnapCharT®?  It will look like this:


The SnapCharT® uses a simple interface that provides an intuitive, easy-to-use working environment.  It provides you with a large, unrestricted whiteboard, expanding to the number of pages you need.  There’s also a great navigation tool built in to help you move around in those larger, more complex charts.

Once you’ve identified Casual Factors, the software automatically generates a blank Root Cause Tree®, ready for you to begin your analysis:

And Corrective Action development is just a click away on the 7-Step Process Flow:

You can also use some new trending tools, like this Root Cause Distribution report that tells you what Root Causes you’ve identified during your investigations:

For the Enterprise Software users, check with your IT department and see if you have been upgraded to version 5.1.4.  This is the latest version, incorporating the features shown above.  For the rest of us, keep a look-out here on the website for anouncements concerning the up-coming release of the software for individual users!

7 people like this post.

One Killed When Kinder Morgan Tug Boat Sinks in Houston Ship Channel

Thursday, February 18th, 2010

Four crew members were rescued but one died in a tug boat accident on February 12. For more info, see the Houston Chronicle story:

http://www.chron.com/disp/story.mpl/metropolitan/6861837.html

3 people like this post.

CNN Reports on Eric Cropp in Jail

Thursday, February 18th, 2010

Eric was released from jail (a six month sentence for a medical error) on February 15.

Here’s the CNN video…


What do you think? Will Eric Cropp’s jail time make patients safer?

1 person likes this post.

This Blog Wins 5 Pineapple Award from Thinking Problem Management!

Wednesday, February 17th, 2010

201002171724.jpg

It’s great when somebody says that your blog site rocks! And the Meerkats at Thinking Problem Management have once again bestowed their highest reward - 5 pineapples - on this blog site.

See:

http://thinkingproblemmanagement.blogspot.com/2010/01/blogs-and-stuff-that-rock-early-2010.html

It takes a lot of work to keep our blog site “rockin’.” I even had to sell my BMW M3 just to keep the Meerkats happy (find the previous award if you are interested). But it’s always worth it if we can keep … “Changing the Way the World Solves Problems” … moving forward to make the world a better place to live.

3 people like this post.

Atlanta Suburb Makes Accident Criminal - Your Thoughts?

Tuesday, February 16th, 2010

Here’s the Atlanta Journal-Constitution article:

http://www.ajc.com/news/gwinnett/gwinnett-first-vehicular-homicide-298753.html

From the “facts” in the story, on a dark, rainy night, a person crossed against the light and stepped in front of a car that was not speeding and had a green light. The driver’s lawyer says the driver was not texting at the time of the accident.

However, the Gwinnett police disagree and say that the outcome of the “accident” could have been different is the driver had not been texting. They say her use of the cell phone was a contributing factor and have charged Lori Reineke, the driver, with vehicular homicide.

201002161209.jpg

(Police photo of Lori Reineke)

What do you think? Are we going too far in criminalizing accidents?

14 people like this post.

Government Says 34 Killed by Toyota Sudden Acceleration Problems

Tuesday, February 16th, 2010

More information on the sudden acceleration problems. The article starts with this paragraph:

Complaints of deaths connected to sudden acceleration in Toyota vehicles have surged in recent weeks, with the alleged death toll reaching 34 since 2000, according to new consumer data gathered by the government.”

For more, on the Associated Press story, see:

http://www.chron.com/disp/story.mpl/nation/6868552.html

3 people like this post.

Matrix Risk Control Offers Corporate Manslaughter Course

Tuesday, February 16th, 2010

Our UK associate, Matrix Risk Control, is offering an advanced course on corporate responsibilities after a fatality in the UK. Watch this new video to see what it is about…


Matrix is also preparing a pre-Summit course to help companies prepare for the unthinkable - a fatality. for more information, see:

http://www.taproot.com/summit.php?t=pre-summit#A_Police_Enquiry_into_a_Death_in_the_Work_Place_-_Corporate_Responsibility

2 people like this post.

EUROSTAR Train Breakdowns Blamed on Maintenance

Monday, February 15th, 2010

When equipment failures lead to bad press, management gets interested. At least the management of EUROSTAR, the high speed train service beneath the English Channel, became interested enough to have an “independent” review of the failure of 5 trains on December 18-19.

Unfortunately, according to some reports, they had missed chance to learn from previous experience. If they had learned, they might have avoided this PR disaster.

Here is a report on French 24 TV (in English)…


And here are some print reports from the press:

BBC

the ENGINEER

The Mirror

EXPRESS UK

1 person likes this post.

Monday Accident & Lessons Learned: Toyota Lawsuits

Monday, February 15th, 2010

It was just a matter of time before the flood of Toytota lawsuits started. Here’s an article about two of them…

http://www.benzinga.com/markets/company-news/125905/toyota-tm-sued-over-fatal-accidents

Whenever accident get this much press, you know that lawsuits will follow. That’s a “lesson learned” that shouldn’t be forgotten. If Toyota had found the root causes of these accidents and fixed them two years ago, they wouldn’t be facing these serious lawsuits.

One more thing. How serious are these lawsuits? I saw one blog posting saying that he wouldn’t be surprised if Toyota declared bankruptcy because of the lawsuits. I don’t think that’s possible … how many suits would it take to make Toyota go bankrupt? But the fact that somebody might suggest it makes one think twice about what the final cost of this quality/safety issue will be.

1 person likes this post.

Training Accident Kills One, Injures Four Canadian Soldiers in Afghanistan

Monday, February 15th, 2010

The Canadian Forces national Investigation Service (CFNIS) is conducting a root cause analysis after a training accident in Afghanistan. See:

http://www.google.com/hostednews/afp/article/ALeqM5igf5ots7KluxdR6W0owJjVWthwJA

1 person likes this post.

Here’s the Un-Cut ABC Footage of the Fatal Luge Accident

Sunday, February 14th, 2010

Although the video isn’t bloody, don’t play it unless you are thinking about sources of information for an investigation of this accident.

Note: They took down the ABC footage, and all other sources I could find, but this ABC footage has a couple of pictures…


Watching the video does make one think … shouldn’t there have been more Safeguards in place?

90 miles per hour and fixed steel objects just a few feet way.

It seems the only Safeguard was the “goodness” of the luge driver.

What do you think??? Was this “safe enough”?

See a previous blog post by Dave Janney here:

http://www.taproot.com/wordpress/2010/02/13/probe-completed-in-luge-accident/

By the way, here’s the picture in case the footage above gets taken down again…

Picture 12.png The steel post that he hit is about 1 meter to the right of the wall you can see him going over.
This is the last turn and in the video, you can see him drop down from the curve and hit the inside wall, fly off his sled, go over the short wall. and hit a steel post head first.
The fixes to the “safe” course were to raise the wall all along the section where you can see it and to move the start line down the run to reduce speeds (which were higher than in any previous Olympic luge event.)

4 people like this post.